This bending die transforms a strip of straight copper to have a curved shape in the middle.
The bending die in the middle is interchangeable sizes to create three different radiuses.
The length of the strip is adjustable with a sliding track.
Showing posts with label die. Show all posts
Showing posts with label die. Show all posts
Cardboard perforating tool and die
Stamping tool and die punches 100 holes in thick corrugated cardboard.
Metal stamping tool and die with engraved punch
In-house metal stamping tool and die design has exchangeable engraved punches to display company logo and part name.
Vortool has in-house CNC and wire EDM machining, surface grinding and heat treating to manufacture metal stamping dies.
Metal stamping die punches different number of slots.
Stock pushers help to move the strip toward.
Nitrogen gas die springs are used in this tool and die to exert force. Gas springs have greater force than coil springs.
Blanking, forming and perforating metal stamping tool set
Set of 3 tools to make a metal stamped part.
Tool design and manufacturing by Vortool.
Tool 1: Blanking tool and die cuts out a circle first and couple of holes from the strip.
Tool 2: Forming tool and die forms the part.
Tool 3: Perforating/piercing tool and die punches every second hole in the part. When part is turned it punches out remaining holes with same up.
Unit 240 19358-96 Ave.
Surrey, BC V4N 4C1 Canada
Call: 604-239-7218 | Email
Designed and manufactured in Canada
Perforating metal stamping tool and die
Perforating tool and die punching 282 holes.
Made for two different coil widths: 7.5” and 8.75”
Progression: 6.0”
Closed height: ~8.350
During operation, the perforating tool and die should never contact with the limit stops. Set closed height (shut height) above limit stop by ~0.020 – 0.040.
Storage dimensions: 19.1" x 20.2" x 8.35"
Weight: 410 lbs
AirHead - 12.5 ton bench top “C” frame punch press and circle blanking tool
Made to order . Blanking tool to cut 2” diameter flat blanks
No electrical power required, only compressed shop air
C-Frame Punch Press Configuration
Total weight: 235 lb
Operator control: Dual push buttons
- 12.5 ton air overoil cylinder bench top punch press
- Power source: Compressed shop air at 100 psi
- Quick connect to air supply
- Tonnage (max. output): 12.5 ton @120 psi
- Stroke: 5/8"
- Power stroke: 9/32"
- Cycle time: 40 - 45 SPM
- Adjustable speed control
- Custom silencer with blast guard
- Wrench for the cylinder’s lock ring
- Top of the line SMC FRL is to protect and to ensure the long service life of the cylinder.
- Bolster size: 12”x 8.5”
- Punch press workspace height: 8.25"
- Total height of the press: 38.5"
- Two post guided die set with spring return
- Compound style blanking to keep the cut parts flat
- Visual guide (line) as 1st stop for each blank inserted
- Hook up stop for progression control
- Back guide bar to slide the strip against
- Feed in and feed out strip rest for convenience
- Strip thickness: 0.5 or 1 mm thick Thorium
- Strip (blank) size: 100 x 300 mm
- Tool has 4 bolts to mount and or to remove from the press
20 ton custom air over oil shop air three platen flatbed benchtop die cutting press
20 ton custom air over oil shop air three platen flatbed benchtop die cutting press for steel rule die for cutting out shapes
- Cylinder: Multicyl - 20 tons capacity, 1” overall stroke, 3/8” power stroke
- Structure: Three platen, four post, precision guided die set with pre-set cut depth
- Power source: Compressed air, 120 psi (max) adjust able by mounted FRL
- Connection type to air: “M” style quick connect
- Press style: Bench mount
- Operator control: Two push buttons
- Feed in/out: Manual, visually controlled
Foot print: 18" x 18"
Height: 43"
Weight: 500 lbs
Rotary bender forming tool
This form tool is the second tool for the part operation. The previously stamped aluminum flat bars are being bent here in three side by side stations.
The tool's foot print is 16" x 28". The nearly 33" long flat bar needs to be bent into a kind of "U" shape, so the tool require enough inner space for the part to fit once bent. The overall height of the tool is 32 inches. The tool is designed to operate in a 50 ton hydraulic "H" frame press.
The first station in this tool is to process the shorter part that was made with the previous tool. The required shape was being done in a single stroke.
The longer part needed two stations. In the middle station the two ends of the aluminum flat bar was bent at 3 places. The third station was designed and built to bend the parts to a "U" shape with 18 degrees over bend.
The tool has 6 lifter springs on top to automatically open the tool after each stroke. Most "H" frame presses use a bottle jack style hydraulic cylinder, so it can push things downward but can't pull. The auxiliary springs overcome this problem and lift the tool to open position by default.
Multiple set punch metal stamping die
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Multiple set punch metal stamping die
Save money with a multi set up metal stamping die.
It can punch different set of holes in two different lengths of metal.
This metal stamping die was designed and manufactured by Vortool Manufacturing.
Custom oil to air mandrel punch press station for aluminum tubing
Custom oil to air mandrel punch press station for aluminum tubing video by Vortool Manufacturing.
Custom portable air-oil cylinder / shop air punch press station
Custom portable air-oil cylinder / shop air punch press station
Operating the 7 ton air-oil cylinder punch press and multi station die tooling for punching holes in aluminum tubes video.Designed and manufactured by Vortool Manufacturing.
Progressive die - two progression blanking tool design
Precision progressive die - two progression blanking tool design
Metal stamping tools are essential for producing components in a cost effective way. In order to reduce the cost per unit, parts must be made faster, more accurately and reliably. This actual project was focused on a criteria that was essential to the design and the building of this tool. This information helps to choose the type and number of features to design as well as selecting tooling components and the right materials to be used etc. As a result, the tool will have all the necessary functions, nothing less and nothing more that will keep the budget under control.
A special package was created with super detailed shop drawings, a Bill of Material and special illustrated instruction pages how to build the components properly and then the best way to operate the tool once in production. As an addition there were instructions about punch press preparations and set up information that ensures trouble free production time after time.
Based on European precision and decades of experience, any tool design produced by Vortool Manufacturing is the most comprehensive design method that any company could ask for. The tool will fit the press or presses with no surprises.
Corner skin form tool for low volume metal stamping production
Corner skin form tool and design
Low volume products such as this "Corner Skin" require cost effective tooling to keep the budget under control yet keep the quality high to be competitive on the market.The flat parts also known as flat blanks were laser cut and then inserted into the single station two post die set to form the edge of the specified angle and dimension.
Low Production Metal Stamping
As a result the outer rounded edge of the part formed upward in an angle, that became a perfectly smooth geometric shape for this flange.
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