Specialty custom jig and fixture design and manufacturing

Improve your mass production process by using specialty jigs and fixtures. Hold and guide your work pieces. Specialty jigs and fixtures provide repeatability, accuracy and interchangeability in your manufacturing process to duplicate parts. We can design and manufacturer your custom jigs and fixtures for your machinery.

Specialty jigs

Special device that holds, supports, or is placed on a part to be machined. It holds and guides the work piece. Drill jigs are used for drilling, tapping, reaming, chamfering, counter boring, countersinking, and similar operations.

Specialty fixtures

Production tools that locate, hold and support the work securely, so the required machining operations can be performed. Fixtures help simplify metalworking operations performed on special equipment. Examples of the more-common fixtures include milling fixtures, lathe fixtures, sawing fixtures, and grinding fixtures.

• Milling fixtures
• Surface-grinding fixtures
• Lathe fixtures
• Cylindrical-grinding fixtures
• Mechanical-assembly fixtures including threading, riveting, stapling, stitching, pinning, etc.)

Vortool Manufacturing Ltd.

Unit 240 19358-96 Ave.

Surrey, BC V4N 4C1 Canada

Call: 604-239-7218 | Email

Made in Canada

Die shut height rod retainer and electronic die shut height finder

Set the proper shut height for your die sets and mechanical presses to prevent jamming and costly downtimes.

Electronic Die Shut Height Finder

Part No. EDSHF 2201

The Electronic Die Shut Height Finder can be used with any die tool that already have the Shut Height Rod Retainer unit, so you may need only one Electronic Die Shut Height Finder at your facility.

• Dimensions: 1.5" x 2.625" x 2.25"

Includes switch, lamp, two gator clips and a 9V battery.

To test this unit: Turn switch on and contact the two gator clips to each other. The lamp on the unit should lite up. If the lamp does not lite up, change battery.

Removing battery: Remove the rear cover plate by unscrewing the two Philips head screws. Slide the battery out and remove it from the contact base.

Die Shut Height Rod Retainer

Part No. DSHRR 2202

The Die Shut Rod Retainer unit is a dedicated device, specific to a metal stamping die. Each stamping tool should have one and installed.

• Dimensions: 1.5" x 1.5" x (6.25" or custom sizes are available)
• Material: Black Delrin and steel
• Limit Stop: ½-13 x (custom) based on Shut Height.
• Material: Steel Rod Switch: ½-13 x (custom less 0.75 than Limit Stop).

Includes a long nose 5/16-18 steel spring plunger with Nylock.

Vortool Manufacturing Ltd.

Unit 240 19358-96 Ave.

Surrey, BC V4N 4C1 Canada

Call: 604-239-7218 | Email

Made in Canada

AirHEAD 5 - 4 ton benchtop pneumatic box frame press

AirHEAD 5 - 4 ton benchtop pneumatic shop air box frame stamping press

• Box frame construction for superior rigidity.


• No electrical power required, only compressed shop air.
 

• The AirHEAD 5 benchtop pneumatic box frame press is equipped with a powerful multi stage pneumatic
cylinder with 4 tons capacity.
 

• The AirHEAD 5 benchtop pneumatic box frame press has a space saving foot print of 10 x 18", suited for bench top applications.
 

• A top of a line FRL is to protect and to ensure long service life of the cylinder.
 

• The AirHEAD 5 benchtop pneumatic box frame press is ideal for fast spaced production, using velocity of up to 120 inches per second.
 

• Custom tooling can be easily mounted to the cylinder’s RAM through 3 easily accessible bolt holes.
 

• The lower mounting plate has 8 threaded holes and 3 dowel holes.
 

• The AirHEAD 5 benchtop pneumatic box frame press is equipped with two push buttons. They require gentle touch to activate, saving the operator from fatigue.

4 ton pneumatic press specifications

Capacity: 3.8 tons @100 psi
Bore: 5”
Stroke: 1”
No. of Stages: 4
Speed: Up to 120 inches/second
Air Intake: Compressed air, up to 125 psi
Air Connection: Standard 1/2” quick connect
Work Space (inside): W14” x D3.1” and 5.6 x H8.3”
Outer dimensions: W18” x D10” x H 31.25”
Weight: 150 lbs

Vortool Manufacturing Ltd.

Unit 240 19358-96 Ave.

Surrey, BC V4N 4C1 Canada

Call: 604-239-7218 | Email

Made in Canada

Ball bearing guided high precision progressive tool for high speed automated production

Stamped metal parts usually require more than one operation. The sample progressive blanking tool produces a high volume mounting bracket that pierces holes, blanks out a shape by cutting the strip into separate parts and finally folds the part into an L shape. At each hit a final product falls off at the end of the tool. It is made for a high production automated punch press using coil and an air feeder for continuous operation.

This progressive blanking tool design includes all the necessary features that any stamping tool should have from ease of use, high accuracy and reliable operation. It includes strip feed and guide, stripping, slug separation, and feeder actuation. As an option the tool can be used as a manually operated tool without the air feeder using strips instead of coil.

Stamped metal parts usually require more than one operation. The sample progressive blanking tool produces a high volume mounting bracket that pierces holes, blanks out a shape by cutting the strip into separate parts and finally folds the part into an L shape. At each hit a final product falls off at the end of the tool. It is made for a high production automated punch press using coil and an air feeder for continuous operation.

This progressive blanking tool design includes all the necessary features that any stamping tool should have from ease of use, high accuracy and reliable operation. It includes strip feed and guide, stripping, slug separation, and feeder actuation. As an option the tool can be used as a manually operated tool without the air feeder using strips instead of coil.

Ball Bearing Guided High Precision Progressive Tool for 

High Speed Automated Production

Vortool Manufacturing Ltd.

Unit 240 19358-96 Ave.

Surrey, BC V4N 4C1 Canada

Call: 604-239-7218 | Email

Made in Canada