Multiple set punch metal stamping die
Progressive die - two progression blanking tool design
Precision progressive die - two progression blanking tool design
Metal stamping tools are essential for producing components in a cost effective way. In order to reduce the cost per unit, parts must be made faster, more accurately and reliably. This actual project was focused on a criteria that was essential to the design and the building of this tool. This information helps to choose the type and number of features to design as well as selecting tooling components and the right materials to be used etc. As a result, the tool will have all the necessary functions, nothing less and nothing more that will keep the budget under control.
A special package was created with super detailed shop drawings, a Bill of Material and special illustrated instruction pages how to build the components properly and then the best way to operate the tool once in production. As an addition there were instructions about punch press preparations and set up information that ensures trouble free production time after time.
Based on European precision and decades of experience, any tool design produced by Vortool Manufacturing is the most comprehensive design method that any company could ask for. The tool will fit the press or presses with no surprises.
Strip layout design concept for metal stamping dies
Strip layout design concept for metal stamping
All metal stamping designs should start with the basics. A solid foundation is required with both a visual and technical guide to progress further. The strip layout is the starting point of a metal stamping design which is the foundation or plan to manufacture and build the actual tool.The strip layout design has several purposes. Once complete, it gives a visual representation to the manufacturing facility and to the client to have a good idea how the tool will work and how each progression or step will be made once the strip or coil is inserted into the die. The stamping can then begin.
The proper tool and die design of a strip layout gives a piece of mind to the tool and die designer to proceed in the right direction. It is insurance for the end user or those who finance the project and want to be sure that their investments are in good hands with the tool working efficiently for a long period of time without breaking down. This is what it is all about. The sole purpose of a metal stamping tool is to produce as many identical high quality parts as possible at the shortest amount of time without stopping. Every time the tool requires maintenance and is not producing, it takes money away and becomes less efficient.
A good metal stamping die starts with a solid foundation, a good strip layout that gives the chance to eliminate future nuances, and to build world class tools that you can count on.
Progressive blanking tool design
Precision progressive blanking tool design
The progressive metal stamping tool and die design consists of all the necessary features that any stamping tool should have from ease of use to high accuracy to reliable operation for a long time. It includes strip feed and guide, stripping, slug separation, and feeder actuation. As an option the tool can be used as a manually operated tool without the air feeder using strips instead of coil.
The cutting components are designed to be made of hardened tool steel that ensures long usability. Choosing the right alloy for the application and the proper design for the tool can greatly affect the life of the tool. As a result it can operate trouble free for longer, saving on maintenance, and reduce or eliminate downtime and minimize costs that are associated with the value of the final product.
This progressive blanking tool was designed using SolidWorks 3D CAD. Shop drawings, and files generated from the models seamlessly fit into any machine shop or tool room's profile.